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NormalGrey-brown deposits, lightly coated core nose. Plug is ideally suited to engine and engine is in good conditions with right setup. |
Carbon
foulingDry, black sooty deposits. Fault: over-rich fuel mixture. Check: carburetor mixture settings, float level, choke operation or air filter. |
Electrode
damageElectrodes burned away, core nose has burned, glazed appearance. Fault pre-ignition. Check: plug for correct heat range and as for 'overheating' |
Lead
glazingPlug insulator firing tip appears yellow or green/yellow and shiny in appearance. Fault: often caused by incorrect carburetion, excessive idling followed by sharp acceleration. Also check timing. |
OverheatingElectrodes have glazed appearance, core nose very white - few deposits. Fault: plug overheating. Check: plug value, ignition timing, fuel octane rating (too low) and fuel mixture (too weak). |
Split
core noseMay appear initially as a crack. Fault: detonation or wrong gap-setting. Check: ignition timing, cooling, fuel mixture (too weak). |
Plug cleaning: Although modern two stroke oil have a much cleaner combustion now it is wise to clean the plug from time to time. When using a wire brush make sure that no brushed off parts or dirt get between the electrodes or nose gap. With the plug removed clean also the area where the plug seats in the head as grit and dirt can cause gas leakage or thread damage. Also wipe any traces of oil or grease from plug leads as this may lead to arcing.
Hot & cold: Spark plugs must operate within well-defined
temperature limits to avoid cold fouling on one extreme and overheating on the
other. So a good plug must be able to work faultless in conditions from freezing
cold start to continuous high speed motorway cruising.
The temperature of the spark plug's firing end must be kept low enough to
prevent pre-ignition, but high enough to prevent fouling. This is called
"Thermal Performance", and is determined by the heat range selected.
A hot spark plug does hardly transfer any heat to the cylinder head, which means
that the spark plug itself becomes very hot and reaches the so-called self
cleaning temperature quickly. If you use a spark plug, which is too hot, a hole
in the piston can be the result. It is always reasonable to begin with a cold
spark plug. A cold spark plug pass the developing heat
almost completely to the cylinder head. In that way the spark plug stays cooler.
Cold spark plugs are the first choice for engines, which have a high operating
temperature (air-cooled high performance cylinders).
Since different manufactures use other numbering systems to define their plugs,
hot and cold plugs often get mixed up:
Champion and Bosch: the higher the number on the plug the hotter the plug, and the
lower the number the cooler the plug. NGK and Nippon Denso do it just the other
way: the higher the number on the plug the colder the plug and vice versa.
Running an engine on a hot plug, flat out on a motorway would soon overheat,
pink and bum out. Running an engine around town on a cold racing plug would soon
foul up causing misfires.
Use this table to get a general idea of choosing the right plug.
| Grade | NGK | Nippon Denso | Champion | Bosch | Bike Type | Use |
| Hot | B7ES | W22ES-U | N5 | W5CC | Standard | Town |
| B8ES | W24ES-U | N4 | W4CC | TS1/tuned | Motorway Touring | |
| B9ES | W27ES-U | N3 | W3CC | TS1/tuned | Motorway | |
| Cold | B10ES | W31ES-U | N2 | W2CC | TS1/tuned | Racing |
| Magneto type | Inches | Metric |
| 4 pole | 0.020 - 0.024 | 0.5 - 0.6 mm |
| 6 pole | 0.020 - 0.024 | 0.45 - 0.5 mm |